Product Introduction:
Produced by Shanghai JipuThe GIPP-2000 laboratory small spray dryer is primarily suitable for universities, research institutes, and enterprise laboratories in the food, biology, beverage, chemical, materials, and pharmaceutical industries for the research and production of微量颗粒 powders. It has broad applicability to all solutions such as emulsions and suspensions, and is suitable for drying heat-sensitive substances like biological products, biopesticides, and enzyme preparations. Since the sprayed material is only exposed to high temperatures when atomized into fine particles, it is heated only momentarily, preserving the active ingredients of these materials after drying.
Product Features:
● The GIPP-2000 laboratory small spray dryer uses an original stainless steel nozzle, offering high efficiency and excellent atomization.
● The spray dryer features dual control modes: fully automatic and manual. The entire experiment process is dynamically displayed (with animations) on a large LCD touchscreen, showing inlet temperature, outlet temperature, peristaltic pump speed, airflow, and needle frequency.
● Fully automatic control: One-button startup. After setting spray process parameters, the machine automatically starts when the temperature reaches the preset value. The touchscreen displays operational animations, clearly showing the running process. To shut down, simply press the stop button, and the machine will safely power off automatically.
● Manual control: If adjustments to process parameters are needed during the experiment, it can be easily switched to manual mode. The entire experiment process is dynamically displayed (with animations) on the color touchscreen.
● Shutdown protection function: When shutting down, simply press the stop button, and the machine will immediately stop all operations except the fan, ensuring that the heating components are not damaged due to incorrect operation (e.g., forcibly turning off the fan).
● The laboratory small spray dryer is equipped with a built-in oil-free air compressor, which includes a stainless steel air storage tank. The particle size distribution of the sprayed powder follows a normal distribution, offering good flowability and very low noise, meeting national laboratory noise standards.
● Two-fluid spray atomization structure, with the entire machine made of high-quality stainless steel materials; high-quality, high-borosilicate heat-resistant drying chamber.、Cyclone separator、Collection bottle, wastecollection tube, ensuring the drying process operates in a pollution-free environment; the entire spray drying experiment process is transparent and intuitive, and all glass components are easy to disassemble and clean.
● To meet user requirements for adjusting various parameters within the experimental range, the drying temperature control design employs real-time PID constant temperature control technology, ensuring accurate temperature control across the entire temperature range, with a heating control precision of ±1°C.
Technical Parameters:
1. Atomization system: Pressure type, using a two-fluid spray atomization structure, with the entire machine made of high-quality stainless steel materials.
2. Inlet air temperature control: 30°C to 300°C
3. Outlet air temperature: 30°C to 140°C
4. Water evaporation capacity: 1500mL/H to 2000ml/h (feed rate varies with material)
5. Maximum feed rate: Peristaltic pump adjustable up to 2000ml/h (feed rate varies with material)
6. Minimum feed rate: 30mL
7. Feed method: Peristaltic pump adjustment
8. Temperature control precision: ±1°C
9. Average drying time: 0.8 to 1.5 seconds
10. To maintain sample purity, an optional inlet air filter is available.
11. GIPP brand nozzle diameters: 0.5mm/0.7mm/0.75mm/1.0mm/1.5mm/2.0mm optional, and custom sizes can be made upon request.
12. The dried finished powder has relatively uniform particle size, with over 95% of the powder falling within the same particle size range.
13. For viscous materials, a nozzle cleaner (needle) is provided. When the nozzle is clogged, it will automatically clean itself, and the needle frequency can be adjusted automatically.
14. Intelligent control system for enhanced stability.
15. Total machine power: 3.8KW/220V
16. Net weight: 90KG
17.Main unitDimensions:800mm (length) × 600mm (width) × 1300mm (height)
Note: Optional configurations include a two-stage cyclone, bag filter, acid-alkali corrosion-resistant atomization drying system, and stainless steel drying chamber (inquire for pricing).
Included accessories: High-quality, high-borosilicate heat-resistant glass drying chamber、Cyclone separator、Sample collection bottle,wastecollection tube, silicone feed tube, clamps, etc..
Application Fields:
Chemical Industry:Battery raw materials, alkaline dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid agents, amino acids, white carbon black, etc.
Plastics and Resins:AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, melamine (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.
Food Industry: Fat-rich milk powder, casein, cocoa milk powder, milk substitute powder, animal blood powder, egg white(yolk) whole egg powder, etc.
Food and Plants: Oats, chicken extract, coffee, instant tea, seasoning spices, meat, protein, soybeans, peanut protein, hydrolysates, etc.
Sugars:Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
Ceramics: Aluminum oxide, tile materials, magnesium oxide, talc powder, etc.
Chemicals: Catalysts, resins, synthetic laundry powder, fats and oils, ammonium sulfate, dyes, dye intermediates, white carbon black, graphite, ammonium phosphate, etc.
Food: Amino acids and analogs, seasonings, proteins, starches, dairy products, coffee extract, fish meal, meat extract, etc.
Pharmaceuticals: Chinese patent medicines, pesticides, medicines, pharmaceutical granules, etc.
Ceramics: Magnesium oxide, clay, various metal oxides, dolomite, etc.
Spray Granulation: Various fertilizers, aluminum oxide, ceramic powder, pharmaceuticals, heavy metal super-hard steel, chemical fertilizers, granular laundry powder, Chinese patent medicines.
Spray Cooling Granulation: Amino fatty acids, paraffin, glycerides, tallow, etc.
Spray crystallization, spray concentration, and spray reaction are commonly applied in these areas.
| Application Fields | Materials Science |
| Origin Category | Domestic |
| Temperature Range | 30°C to 300°C |
| Processing Capacity | 1500 mL/H to 2000 mL/h |
| Types of Processable Samples | Freeze-dried Pharmaceuticals |
| Atomization Method | Airflow Type |
| Custom Processing | 是 |
| Condition | Brand New |
| Power | 3.8 KW |
| Material | 304 Stainless Steel |
It is suitable for universities, research institutes, and enterprises in the food, biology, chemical, and pharmaceutical industries. It can dry emulsions, suspensions, and heat-sensitive materials such as biological products and enzyme preparations.
The material is instantly heated after being atomized into fine droplets, with a drying time of only 0.8 to 1.5 seconds, thus preserving the activity of heat-sensitive components such as enzymes and biological preparations from damage.
Fully automatic one-key startup, touch screen animation displaying parameters such as temperature and peristaltic pump speed; manual mode allows real-time adjustments; shutdown protection prevents overheating of the heating components.
Available nozzle diameters include 0.5mm, 0.7mm, 0.75mm, 1.0mm, 1.5mm, and 2.0mm, and customization is available upon request.
It is equipped with an automatic nozzle cleaner (needle), which automatically clears blockages when they occur. The cleaning frequency is adjustable, ensuring smooth drying of viscous materials.
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