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Product Overview:
The ZPG series spray dryer dedicated to traditional Chinese medicine extracts is a drying equipment developed by absorbing foreign technology, suitable for traditional Chinese medicine products with low melting points and high sugar content, and features no wall sticking, no material scorching, and low hygroscopicity. This device determines the spray drying process conditions according to the characteristics and properties of the dried product, has a high degree of automation, is easy to operate, and complies with GMP requirements. The successful development of this device has solved the technical difficulty that many traditional Chinese medicine products with low melting points and high sugar content could not be spray dried for many years, and is also a new development in the research of applied technology for spray drying in traditional Chinese medicine pharmaceutical manufacturing.
The ZPG series spray dryer dedicated to traditional Chinese medicine extracts is an application of centrifugal spray drying technology in the drying of specific materials. This drying equipment is a spray dryer specially used to solve the spray drying of traditional Chinese medicine extracts and plant extraction liquids. It effectively solves the problems of wall sticking, scorching, low powder collection rate, and low output that occurred in the drying of traditional Chinese medicine extracts with the original LPG series high-speed spray dryer.
Equipment Process Flow:
Working principle:
After air passes through the air filter, it enters the air heater. When the air heater reaches the given temperature, the air enters the hot air distributor in a tangential direction. After the action of the hot air distributor, the air enters the drying chamber uniformly and in a spiral manner. At the same time, the feed liquid is atomized by the atomizer into droplets of 20~60um. When the droplets contact the hot air, they rapidly evaporate and dry into powder or granular products. A cyclone separator is used for direct collection, and then the material is transported by pneumatic conveying to the holding bin to complete the cooling and transportation of the material. The exhaust gas is discharged from the fan outlet through a water mist dust remover.
Equipment Features:
1. The tower body has a cold air jacket;
2. The tower body is equipped with an automatic rapping device;
3. The tower body and pipelines are equipped with quick-opening cleaning holes and drain holes;
4. Automatic constant-temperature feeding tank;
5. Manual high-pressure tower washing random accessories;
6. Parts in contact with materials are made of stainless steel (or fully stainless steel construction);
7. Material collection adopts a two-stage cyclone dust removal device, or a one-stage cyclone dust remover and a wet dust remover;
8. Inlet air temperature realizes automatic control and continuous device.
9. Equipped with an air sweeping device.
Technical Parameter Table:
| Model | ZYG-25 | ZYG-50 | ZYG-80 | ZYG-100 | ZYG-150 | ZYG-200 | ZYG-300 | |
| Water evaporation capacity kg/h | 25 | 50 | 80 | 100 | 150 | 200 | 300 | |
| Feed liquid processing capacity (kg/h) | 25-34 | 50-68 | 80-108 | 100-135 | 150-203 | 200-270 | 300-406 | |
| Finished product content (kg/h) | 4.8-7.2 | 9.2-14 | 14.8-22.4 | 18.4-28 | 24-42 | 36.8-56.4 | 55-85 | |
| Solid content of wet material (%) | 18-25 | |||||||
| Moisture content of finished product (%) | 3-5 | |||||||
| Electric power (kw) | 63 | 99 | 132 | 153 | 204 | 246 | 330 | |
| Heating source | Steam + electricity | |||||||
| Product collection method and efficiency | Two-stage cyclone dust collector or one-stage cyclone dust collector and one-stage wet dust collector ≥95% | |||||||
| Automatic control instruments | Hot air temperature and exhaust air temperature indication, automatic temperature control instrument | |||||||
| Inlet air temperature (℃) | 150-200 | |||||||
| Outlet air temperature (℃) | 80-100 | |||||||
| External dimensions (mm) |
Length L | 7000 | 8000 | 9800 | 11000 | 12200 | 14100 | 15000 |
| Width W | 4000 | 5000 | 5700 | 6200 | 7000 | 7800 | 9000 | |
| Height H | 6900 | 7400 | 8000 | 8900 | 10000 | 11000 | 12000 | |
Note: Some parameters are adjusted during design depending on different materials, and the design shall prevail.
| Application Fields | Traditional Chinese medicine extract |
| Origin Category | Domestic |
| Temperature Range | 150-200 |
| Processing Capacity | 25kg/h |
| Atomization Method | Other |
| Custom Processing | 否 |
| Condition | Brand New |
| Heating source | Steam + electricity |
Suitable for traditional Chinese medicine products and plant extracts with low melting points and high sugar content, effectively solving problems such as wall sticking, scorching, and low powder collection rates.
Features include non-stick wall, material non-coking, low hygroscopicity, high degree of automation, and compliance with GMP requirements.
After being heated, the air spirals into the drying chamber, and the feed liquid is atomized into 20–60 μm droplets, which rapidly vaporize and dry into powder upon contact with the hot air.
Models range from ZYG-25 to ZYG-300, with water evaporation capacity of 25-300 kg/h, inlet air temperature of 150-200°C, and outlet air temperature of 80-100°C.
The tower body is equipped with a cold air jacket, automatic rapping device, and gas sweeping device, and adopts two-stage cyclone dust removal, effectively preventing wall adhesion and coking.