Small-Scale Spray Dryer QFN-8000S

产品型号 QFN-8000S
品牌 Shanghai Qiaofeng
产地 Shanghai City
浏览量 57
Shanghai Qiaofeng Industrial Co., Ltd. 已认证
4.8 (0)
Shanghai City 18017551860
产品认证: CE ISO9001

Product Description

Direct answer:Small experimental micro spray dryer (spray drying apparatus/spray dryer) and its primary applications include producing微量颗粒powder in laboratories of universities, research institutes, and food, pharmaceutical, and chemical enterprises. It exhibits broad-spectrum applicability to all solutions such as emulsions and suspensions, and is suitable for drying heat-sensitive substances including biological products, biological pesticides, and enzyme preparations. Since the sprayed material is only exposed to high temperatures when atomized into fine particles, it undergoes only instantaneous heating, thereby preserving the active ingredients of these materials without degradation after drying.

I.Product Introduction:

Compact Laboratory-Scale Micro Spray Dryer(Spray drying apparatus/spray dryer) primarily suitable for producing微量颗粒粉末 in laboratories of universities, research institutes, and food, pharmaceutical, and chemical enterprises. It offers broad-spectrum applicability for all solutions such as emulsions and suspensions, and is suitable for drying heat-sensitive materials including biological products, biopesticides, and enzyme preparations. As the sprayed material is only exposed to high temperatures when atomized into fine particles, it undergoes only instantaneous heating, preserving the active ingredients of these materials without degradation after drying.

II. Key Features:

  1. Qiaofeng precision nozzle for high efficiency.
  2. Color LCD touch screen parameter display: inlet temperature/outlet temperature/peristaltic pump speed/air volume/needle cleaning frequency.
  3. Fully automatic control: One-key startup; after setting spray process parameters, the temperature reaches the preset value, the peristaltic pump starts automatically, and the touch screen displays an operational animation with clear process flow; for shutdown, simply press the stop button, and the machine shuts down safely automatically.
  4. Manual control: For convenient adjustment of process parameters during experiments, a switch to manual mode is available; the entire experimental process is dynamically displayed on the color touch screen (animation).
  5. Equipped with a nozzle cleaner (needle), which automatically clears blockages when the nozzle is clogged; the needle cleaning frequency is automatically adjustable.
  6. Shutdown protection function: When shutting down, simply press the stop button, and the machine stops immediately except for the fan, ensuring that the heating components are not damaged due to incorrect operation (e.g., forcibly turning off the fan).
  7. The spray, drying, and collection systems are constructed from transparent high-borosilicate heat-resistant glass, ensuring the drying process operates in a contamination-free environment.
  8. Built-in imported oil-free air compressor; the particle size distribution of the sprayed powder follows a normal distribution, with excellent flowability and very low noise, below 60 dB.
  9. Two-fluid spray atomization structure; the entire unit is manufactured from stainless steel, featuring a compact design with no auxiliary equipment required.
  10. Drying temperature control employs real-time PID constant temperature regulation technology, providing accurate temperature control across the full temperature range with a heating control precision of ±1°C.
  11. An inlet air filter is equipped to maintain sample purity.(Optional)
  12. Feed rate is adjustable via the feed peristaltic pump, with a sample capacity of up to 50 ml.
  13. The dried finished powder has a relatively uniform particle size, with over 95% of the dry powder falling within the same particle size range.
  14. For viscous materials, a nozzle cleaner (needle) is provided, which automatically clears blockages when the nozzle is clogged; the needle cleaning frequency is automatically adjustable.

Innovative tower wall purging device for higher material recovery rate.(Optional)

Technical Parameters:

Laboratory Spray Dryer

QFN-8000S

QFN-8000T

Moisture evaporation capacity

1500ML

1500ML

SampleFeed rate

80ml

80ml

Drying chamber diameter (mm)

¢220

¢220

Atomization structure

Atomization system (QFN-E-NZI1VER2018-1A)

Electrical control system

Dedicated Qiaofeng compact atomization system (QFN-CM-ES-VER2018-1A)

Inlet air temperature

~250°C (adjustable)

Hot air supply

Air supply

Air supply

Heater capacity

3Kw

3Kw

Blower [power (kw), air volume (m³/min)]

[0.25,9.5]

[0.25,9.5]

Compressor [power (kw), air volume (L/min)]

[0.58, 108]

[0.58, 108]

Power (kw)

4Kw

4Kw

Dimensions (mm)
(L×W×H)

800×600×1300

800×600×1300

Brief description

1. Atomization chamber, cyclone separator, product collection bottle, and waste collection bottle are made of high-borosilicate glass
2. Housing made of SUS304
3. Equipped with original QFN-VER-0.5 drying system
4. Atomization process is clearly visible

1. Atomization chamber, cyclone separator, product collection bottle, and waste collection bottle are made of SUS304 stainless steel
2. Housing made of SUS304
3. Equipped with original QFN-VER-0.5
Drying system
4. Atomization process is clearly visible

Image

 

 

Installation weight (reference)

100Kg

100Kg

Power supply

220V/-3¢ (Customized voltages available according to different national standards)

Note 1: Moisture evaporation capacity based on inlet air temperature of 250°C, 
Note 2: For equipment requiring larger evaporation capacity, please inquire online or contact our company.

Technical parameters

Application FieldsUniversity research, chemical, food, pesticide, pharmaceutical, and biological industries, etc.
Origin CategoryDomestic
Temperature Range~250°C (adjustable)
Processing Capacity1500ml/h
Types of Processable SamplesProduces powdered and granular solid products from solutions, emulsions, suspensions, and paste-like liquid raw materials
Atomization MethodTwo-fluid
Custom Processing
ConditionBrand New
Power4Kw
Material304 stainless steel
Net weight100Kg
Dimensions800×600×1300
Trial operationTrial operation and experimentation supported

FAQ

Q

What fields is the small spray dryer QFN-8000S suitable for?

A

Applicable to laboratories in universities, research institutes, and food, pharmaceutical, and chemical enterprises; capable of drying heat-sensitive materials such as biological products and enzyme preparations.

Q

What are the main features of the QFN-8000S spray dryer?

A

Equipped with a Qiaofeng precision spray nozzle, color touchscreen control, fully automatic and manual modes, featuring anti-clogging needle-through function, shutdown protection, and PID temperature control accuracy of ±1°C.

Q

What are the technical parameters of the QFN-8000S laboratory spray dryer?

A

Moisture evaporation capacity 1500ML, feed volume 80ml, maximum inlet air temperature 250°C, heater capacity 3kW, total power 4kW, installation weight approximately 100Kg.

Q

How does the QFN-8000S protect the activity of heat-sensitive materials?

A

Only when the material is sprayed into mist-like particles does it instantly experience high temperature, and the drying time is extremely short, thereby preserving the activity of biological products, enzyme preparations, and other active ingredients from damage.

Q

What materials and structure does the QFN-8000S spray dryer adopt?

A

The atomization chamber and collection bottle are made of high borosilicate glass or SUS304 stainless steel, with the housing in SUS304. Featuring a two-fluid atomization structure and compact design, it requires no auxiliary equipment.

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